Manish Baviskar - Pharmaceutical Validation Engineer

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Pharmaceutical Validation Engineer

South Bend, IN 46628

Experienced Pharmaceutical Validation Engineer with a strong background in FDA-regulated pharmaceutical manufacturing, computerized system validation, and capital project execution. Proven expertise in equipment, utility, process, and software validation (IQ/OQ/PQ/PPQ), regulatory compliance, and risk-based validation programs aligned with FDA, ISO, cGMP, GAMP 5, and ALCOA++ standards. Demonstrated leadership in qualifying multiple manufacturing lines, leading cross-functional technical teams, and representing validation functions during regulatory inspections and audits.

About Me

Experienced Pharmaceutical Validation Engineer with a strong background in FDA-regulated pharmaceutical manufacturing, computerized system validation, and capital project execution. Proven expertise in equipment, utility, process, and software validation (IQ/OQ/PQ/PPQ), regulatory compliance, and risk-based validation programs aligned with FDA, ISO, cGMP, GAMP 5, and ALCOA++ standards.

Demonstrated leadership in qualifying multiple manufacturing lines, leading cross-functional technical teams, and representing validation functions during regulatory inspections and audits. Strong record of supporting sterile and non-sterile operations, automated and AI-enabled systems, and end-to-end validation lifecycles across product development and commercial manufacturing environments.

Beyond validation engineering, I am actively engaged in research, with publications in peer-reviewed journals and patents in pharmaceutical sciences. My commitment to continuous learning and professional development drives me to stay at the forefront of industry best practices and emerging technologies, including AI and machine learning applications in pharmaceutical validation.

FDA Compliance

Expert in FDA 21 CFR Part 11 and cGMP regulations

Validation Expertise

IQ/OQ/PQ/PPQ, Risk-based Validation, FMEA

AI-Enabled Systems

Integration of AI/ML in pharmaceutical validation

Analytical Chemistry

HPLC, GC, and advanced analytical techniques

Professional Experience

Validation Engineer

Hubot CDMO/Tri-Pac, Inc South Bend, IN
February 26, 2024 – Present
Supervisor: Nirali Patel
  • Lead end-to-end capital projects, ensuring on-time delivery, cost efficiency, and compliance with GMP, OSHA, ISO 13485, and ISO 9001 standards
  • Quantified and validated 9 manufacturing lines for aerosol, liquid, and powder filling operations in alignment with cGMP and ALCOA++ principles
  • Process, Equipment, utility, process, Software and computerized system validation (IQ/OQ/PQ/PPQ) in FDA-regulated pharmaceutical environments, Develop and execute IQ, OQ, PQ protocols; generate validation summary reports
  • Developed and implemented a risk-based Validation Program integrated with FMEA, improving equipment reliability and reducing downtime (e.g. AI-enabled automated systems, computer system and software's)
  • Represented the validation department during FDA, ISO, and client audits; conducted gap analyses and updated SOPs, protocols, and FMEAs to meet current regulatory expectations
  • Conduct biweekly technical team meetings to monitor project updates and execution Provide status updates, perform gap analysis, FMEA, and ensure validation is ALCOA++ and cGMP compliant
  • Represent the Validation Department during regulatory inspections and audits (FDA, ISO, and customer), and serve as the primary Hubot CDMO point of contact with the U.S. Environmental Protection Agency (EPA) and the City of South Bend for pharmaceutical wastewater and environmental compliance management

Validation Specialist

Gill's Process Control, Inc Rocky Mount, NC
July 26, 2022 – December 29, 2023
Supervisor: Joey Parris
  • Led validation and commissioning of pharmaceutical and utility modification projects in compliance with FDA regulations, 21 CFR Part 11, and ISPE GAMP 5 guidelines
  • Developed complete validation lifecycle documentation including URS, FRS, DDS, SDS, and IQ/OQ/PQ protocols for GxP-compliant automated and manual systems
  • Performed Factory and Site Acceptance Testing (FAT/SAT), managed protocol execution, test scripting, data collection, and summary report generation for critical GMP systems
  • Collaborated with clients to lead validation assessments for proposed changes, performed risk-based evaluations, and ensured alignment with Good Automated Manufacturing Practice (GAMP)
  • Supported installation and qualification of pharmaceutical manufacturing systems such as sterilizers, isolators, HVAC systems, fillers, utility systems, and associated HMI interfaces
  • Delivered technical writing and document control support, ensuring accuracy and compliance of validation documents in alignment with SOPs and regulatory standards
  • Acted as Subject Matter Expert (SME) for C&Q and CSV documentation hierarchy, offering guidance across validation planning and change control processes

Validation Engineer

E-CQR, Inc Austin, TX
April 11, 2022 – July 15, 2022
Supervisor: Ravi Kumar
  • Provided validation engineering supporting both onsite and remotely for pharmaceutical manufacturing systems, ensuring timely execution and documentation of validation activities in compliance with cGMP, FDA 21 CFR Part 11, and ICH Q7/Q8 requirements
  • Assisted in the development, execution, and review of validation protocols (IQ/OQ/PQ) and final reports for critical GMP equipment, lab instruments, and computerized systems, maintaining traceability throughout the validation lifecycle
  • Reviewed and edited technical documentation, including validation Protocol, FAT/SAT summary reports, SOPs, and change controls, ensuring alignment with internal quality standards and client regulatory expectations

Quality Control Analyst (Analytical Chemist)

Carnegie Pharmaceuticals, LLC Delran, NJ
March 3, 2021 – April 8, 2022
Supervisor: Keval K Prasad
  • Performed routine and non-routine analytical testing on raw materials, in-process samples, and finished products using HPLC, GC, FTIR, UV-Vis, and wet chemistry techniques to ensure compliance with internal specifications and regulatory standards
  • Supported the execution of stability studies and method validation/verification for three generic drug products during development and scale-up. Prepared validation protocols and summarized data to support method lifecycle documentation
  • Supported new product development (NPD) and manufacturing operations by drafting, reviewing, and maintaining technical documentation including Product Evaluation Reports (PERs), Evaluation Batch Reports, Validation Protocols, and Preventive Maintenance (PM) documentation
  • Acted as a liaison between Quality Assurance, R&D, and Production departments to ensure accurate and timely communication of product performance and compliance metrics

QA/QC Associate

Quality CDMO Fort Worth, TX
January 4, 2021 – February 28, 2021
Supervisor: Poonam Jasani & Mayuriben Patel
  • Supported the initial establishment and operational startup of the Quality Control and Production departments in a newly launched CDMO facility, ensuring systems and processes aligned with FDA and ISO regulatory standards
  • Played a key role in equipment onboarding, installation qualification (IQ), operational qualification (OQ), and performance qualification (PQ) of critical laboratory and manufacturing equipment, including HPLC, GC, purified water systems, and production utilities

Lab Technician

AmSpec, LLC Pasadena, TX
May 20, 2019 – December 30, 2020
Supervisor: Brett Downs
  • Conducted testing of petroleum products, petrochemicals, and refinery intermediates in accordance with ASTM, UOP, and EPA standardized methods, including flash point, viscosity, density, distillation, sulfur content, RVP, and water content
  • Performed daily sample preparation activities, including homogenization, dilution, and filtration for both bulk and trace component analysis
  • Operated, calibrated, and maintained analytical instruments including Gas Chromatography (GC), Density Meter, Flash Point Tester (Pensky-Martens & Abel), Viscosity Baths, Auto-Titrators, and Distillation Units
  • Reviewed and cross-checked test data for accuracy and integrity prior to final reporting; flagged discrepancies and initiated corrective actions when necessary
  • Actively contributed to continuous improvement efforts by identifying inefficiencies in workflow and suggesting enhancements to streamline sample throughput and reporting timelines

Quality Control Investigator

AmerisourceBergen Sugar Land, TX
April 22, 2019 – May 19, 2019
Supervisor: Kelvin Kulesza
  • Investigated product quality complaints, manufacturing deviations, and laboratory discrepancies in compliance with cGMP and FDA regulations
  • Executed root cause analyses using tools such as 5 Whys, Fishbone Diagrams, and Ishikawa methods to identify sources of process failures or non-conformities
  • Supported data review for batch release by evaluating batch records, test reports, and equipment logs

Analytical Chemist

A & B Environmental Services, Inc Houston, TX
March 18, 2019 – May 14, 2019
Supervisor: Janardhan Dongre
  • Maintained strict adherence to EPA Method guidelines (e.g., EPA 6010, 6020, 8260, 8270) for sample collection, preparation, and testing
  • Operated and calibrated analytical instrumentation performed preventative maintenance, and documented performance checks to ensure data reliability and accuracy
  • Interpreted chromatograms and spectral data, ensuring compliance with project-specific reporting limits and regulatory criteria

Quality Control Analytical Chemist

Woodfield Pharmaceutical, LLC Houston, TX
October 1, 2018 – February 13, 2019
Supervisor: Orlando Arroyo
  • Managed Notice of Events (NOEs) and initiated quality investigations for laboratory deviations, equipment malfunctions, and procedural non-compliance in alignment with cGMP and internal SOPs
  • Authored and implemented Corrective and Preventive Actions (CAPAs) to address recurring issues, improve laboratory practices, and enhance product quality assurance processes
  • Coordinated Customer Complaint Investigations, including batch history review, retention sample analysis, and trend evaluation to determine complaint validity and root cause
  • Collaborated with Quality Assurance, Production, and Regulatory teams to ensure timely closure of complaints and deviations while maintaining regulatory compliance with FDA and ICH Q10 expectations
  • Participated in internal audits and supported regulatory inspections by providing investigation histories, complaint logs, and associated documentation

Education

Master of Science (M.S.) – Chemistry

Lamar University

2015 – 2018

Beaumont, TX

Master of Science (M.S.) – Microbiology

North Maharashtra University

2007 – 2009

India

Bachelor of Science (B.Sc.) – Microbiology

North Maharashtra University

2004 – 2007

India

Diploma in Business Management

North Maharashtra University

2009

India

Diploma in Bioinformatics

North Maharashtra University

2008

India

Training & Certifications

Machine Learning: Modern Computer Vision & Generative AI

Udemy

Issued January 2025

Generative AI Overview for Project Managers

Project Management Institute

Issued October 2024

Good Documentation Practice and Data Integrity-ALCOA

Velocity 360 Training

Issued June 2024

Credential ID: 104152794

Pharmaceutical - CGMP and ISO 13485 Lead Auditor

Velocity 360 Training

Issued June 2024

Credential ID: 106717860

Skills

Validation & Compliance

IQ/OQ/PQ/PPQ
Risk-based Validation
FMEA
cGMP
FDA 21 CFR Part 11
GAMP 5
Computerized System Validation
ALCOA++

Analytical Chemistry

HPLC
GC
Spectroscopy

Technology & Tools

AI/Machine Learning
Project Management
Data Analysis

Research, Publications & Patents

Risk-Based Validation of Software, Automation and Artificial Intelligence in Pharmaceuticals

Manish Baviskar

Biosciences Biotechnology Research Asia, Vol. 22(4), 2025

Published Read Paper

Potential of Magnetotactic Bacteria for the Fabrication of Iron Nanoparticles

Manish Baviskar (Co-author)

TMS 2017 – 146th Annual Meeting & Exhibition Supplemental Proceedings, 2017

Published

Polyherbal Loaded Nano Emulsion Gel Intended for Topical Route: Design, Development, and Evaluation for Psoriasis Treatment

Manish Baviskar (Co-author)

Scientific Reports (Springer Nature), December 2025

Submission ID: c70057ee-9b4d-4b79-82f6-46b32e26023b

Under Review

Development and Optimization of Polyglutamic Acid Enriched Lip Balm Using Experimental Design Approach

Manish Baviskar (Co-author)

Asian Journal of Pharmaceutics, December 2025

Under Review

AI-Powered Microbial Sampling and Profiling Device

Indian Patent No. 211,722

2025

Granted

Livestock Stress Monitoring Device with Relief System

Indian Patent No. 217,488

2025

Granted

AI-Based Dermatoscope

Design No. 471890-001

2025

Granted

Bio-Fingerprinting and Auto-Formulation Device (BioFormID®)

Application No. 482881-001

2025

In Process

Multi-Parameter Analytical Scanner (QualiScan®)

Application No. 482882-001

2025

In Process

Real-Time Medicine Verification Tool

Design No. 470813-001

2025

In Process

AI-Controlled Intravenous Fluid Infusion Device

Design No. 470816-001

2025

In Process

Graduate Research Assistant

Lamar University – Beaumont-Port Arthur Area

Part-time, January 2016 – May 2018 | Supervisor: Nguyen, T.T.M

Conducted research on microbial analysis and isolation of iron-reducing bacteria from the Marquez Impact Crater, Texas, USA. This research formed the basis for Master's thesis and subsequent peer-reviewed publications. Selected for NASA-supported Proposal Writing Retreat (June 2–5, 2017), reflecting competitive selection and advanced research standing in federal grant development.

Master's Thesis Research

Lamar University

May 2018

Completed M.S. thesis titled "Microbial Analysis and Isolation of Iron-Reducing Bacteria from the Marquez Impact Crater, Texas, USA," forming the basis for subsequent peer-reviewed research and conference presentations.

Honors & Awards

Invited Guest Speaker

MET Institute of Pharmacy, Nashik

September 2025

Delivered invited lecture on "Integration of AI in Pharmaceuticals"

Editorial Manager & Peer Reviewer

Journal of Strategy & Innovation (ISSN: 3050-7901)

November 2025 - Ongoing

Ongoing editorial and manuscript evaluation responsibilities

Peer Reviewer

Pharmacotherapy (ISSN: 1875-9114)

September 2025 - Ongoing

Formal editorial service contributing to scholarly quality control

NASA Astrobiology Graduate Conference Presentation

AbGradCon, Georgia Institute of Technology

June 2018

Presented "Geochemical and Geophysical Gradients from a Meteoroid Impact Result in a Unique Pattern of Microbial Distribution"

Invited Participant - NASA Proposal Writing Retreat

NASA-Supported Proposal Writing Retreat

June 2017

Selected for NASA-supported Proposal Writing Retreat (June 2–5, 2017)

Third Place - Graduate Division

7th Annual Departmental Student Research Poster Competition, Lamar University

October 2017

Research Poster Competition

First Place - Graduate Division

6th Annual Departmental Student Research Poster Competition, Lamar University

September 2016

Recognizing excellence in graduate-level research and scientific communication

Invited Lecture

Indo-Europe Educational Program – International Conference on Biodiversity

January 2015

Delivered invited lecture on "Eutrophication and Environmental Impact"

Oral Presentation

7th International Congress of Environmental Research (ICER-14), Bangalore, Karnataka, India

December 2014

Delivered oral research presentation addressing environmental research themes

Professional Memberships

American Association of Pharmaceutical Scientists (AAPS)

Member ID: 309355

December 2025

Project Management Institute (PMI)

Member ID: 8863576

April 2023

Reference

Get In Touch

Contact Information

Location

South Bend, IN 46628

Phone

409-433-7961